Small load storage and retrieval equipment
Operator-to-stock storage equipment
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Bin-shelving is for tiny parts. They should just be dumped into
the bins; if they look organized then they might have been handled
individually, which is to be avoided.
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Modular drawers in cabinets increase space utilization because
there is no need to provide pick-clearance (space above the item so
that it can be withdrawn from storage). Instead, pick-clearance is
created by pulling out the drawer.
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Shelving,
or static-shelving, is a standard means of storing items of medium
or low demand. Because both picking and restocking must use the
same front of the rack, you must schedule these activities to avoid
interference.
- Carton flow
rack is appropriate for popular items. It is deep so that you
can fit a lot of each product and still occupy only a small part of
the pick-face. (This increases the sku-density of the pick-face and
therefore the pick-density of the rack, while holding down
restocks.) Flow rack also spatially separates picking and
restocking.
- Mobile storage achieves
very high utilization of space at a cost of accessibility.
Here is a nice
animation.
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Mezzanine
storage allows use of vertical space to store small
parts.
Operator-to-stock retrieval equipment
Small parts are generally picked by hand, which continues to be
more adaptable and efficient than anything automated.
Stock-to-operator equipment
- Carousels enable a worker to, in effect, walk down several
aisles at once. However, since each carousel has a single point of
access, you cannot increase throughput by assigning more workers,
as is possible with simple rack. Also, as requests increase, the
worker must also spend increased amount of time restocking the
carousel.
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Horizontal carousels
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Vertical carousels allow the use of vertical space and also can
limit access to small, valuable product. However, it is important
to keep the weight of product evenly distributed.
- Mini-load
automated storage and retrieval machine
- Automatic dispenser